I-Motor core, igama elihambelanayo ngesiNgesi: I-Motor core, njengenxalenye engundoqo kwi-motor, i-iron core ligama elingelona lobugcisa kwishishini lombane, kwaye i-iron core yi-core magnetic.Undoqo wentsimbi (undoqo wemagneti) udlala indima ebalulekileyo kuyo yonke imotor. Isetyenziselwa ukunyusa i-magnetic flux ye-coil inductance kwaye iphumelele ukuguqulwa okukhulu kwamandla ombane.I-motor core idla ngokuba yi-stator kunye ne-rotor.I-stator ngokuqhelekileyo iyingxenye engaguqukiyo, kwaye i-rotor ivame ukufakwa kwindawo yangaphakathi ye-stator.
Uluhlu lwesicelo se-motor iron core lubanzi kakhulu, i-stepper motor, i-AC kunye ne-DC motor, i-motor geared, i-rotor motor yangaphandle, i-motor pole motor, i-synchronous asynchronous motor, njl.Kwimotor egqityiweyo, undoqo wemoto udlala indima ephambili kwizincedisi zeemoto.Ukuphucula ukusebenza ngokubanzi kwemoto, kuyimfuneko ukuphucula ukusebenza kwe-motor core.Ngokuqhelekileyo, olu hlobo lomsebenzi lunokulungiswa ngokuphucula izinto zentsimbi engundoqo, ukulungelelanisa ukugqithiswa kombane wezinto eziphathekayo, kunye nokulawula ubungakanani belahleko yentsimbi.
Ngophuhliso oluqhubekayo lwetekhnoloji yokuvelisa iimoto, itekhnoloji yesitampu yanamhlanje yaziswa kwindlela yokwenza undoqo wemoto, eyamkelwa ngakumbi nangakumbi ngabavelisi beemoto, kwaye iindlela zokusetyenzwa zokwenza undoqo wemoto nazo zihambele phambili ngakumbi.Kumazwe angaphandle, abavelisi beemoto abaphambili ngokubanzi basebenzisa itekhnoloji yesitampu yanamhlanje ukuze babethe iindawo ezingundoqo zentsimbi.E-China, indlela yokucubungula yokugximfiza iindawo eziphambili zentsimbi kunye netekhnoloji yesitampu yanamhlanje iphuhliswa ngakumbi, kwaye obu bugcisa bokwenza iteknoloji ephezulu bukhula ngakumbi. Kwishishini lokuvelisa iimoto, izibonelelo zale nkqubo yokwenziwa kweemoto zisetyenziswe ngabavelisi abaninzi. Naka u.Xa kuthelekiswa nokusetyenziswa kwantlandlolo kokungunda okuqhelekileyo kunye nezixhobo zokugqobhoza iindawo ezingundoqo zentsimbi, ukusetyenziswa kwetekhnoloji yala maxesha yokucofa ukugqobhoza iinxalenye ezingundoqo zentsimbi zineempawu zokuzenzakalela okuphezulu, ukuchaneka komgangatho ophezulu, kunye nobomi benkonzo ende bomngundo, obufanelekileyo ukubetha. imveliso yobuninzi yamalungu.Kuba ukubhubha okuqhubela phambili kwezikhululo ezininzi yinkqubo yokubetha edibanisa iindlela ezininzi zokusetyenzwa kwisibini sokufa, inkqubo yokwenziwa kwemoto iyancitshiswa, kunye nokusebenza kakuhle kwemoto kuphuculwe.
1. Izixhobo zala maxesha zokugximfiza ngesantya esiphezulu
Iimolds ezichanekileyo ze-speed stamping zanamhlanje azinakwahlulwa kwintsebenziswano yoomatshini bokubhoboza ngesantya esiphezulu. Okwangoku, uphuhliso lwetekhnoloji yesitampu yanamhlanje ekhaya nakwamanye amazwe kukuzenzela komatshini omnye, umatshini, ukondla ngokuzenzekelayo, ukukhulula ngokuzenzekelayo, kunye neemveliso ezigqityiweyo ngokuzenzekelayo. Itekhnoloji yokucofa ngesantya esiphezulu isetyenziswa kakhulu ekhaya nakwamanye amazwe. phuhlisa. Isantya sesitampu se-stator kunye ne-rotorintsimbi core progressive die of motorluqhele ukuba ngama-200 ukuya kuma-400 amaxesha/ngomzuzu, kwaye uninzi lwazo lusebenza ngaphakathi koluhlu lwesantya esiphakathi sesitampu.Iimfuno zobugcisa ze-precision progressive die kunye ne-automatic lamination ye-stator kunye ne-rotor yentsimbi ye-motor stamping ye-high-speed precision punch kukuba isilayidi se-punch sinokuchaneka okuphezulu kwindawo esezantsi efileyo, kuba ichaphazela i-lamination ezenzekelayo ye-stator kunye ne-rotor punches kwi-die. Iingxaki zomgangatho kwinkqubo engundoqo.Ngoku izixhobo zokubetha ezichanekileyo ziphuhliswa kwicala lesantya esiphezulu, ukuchaneka okuphezulu kunye nokuzinza okuhle, ngakumbi kwiminyaka yakutshanje, uphuhliso olukhawulezayo lokuchaneka koomatshini bokubetha ngesantya esiphezulu kudlale indima ebalulekileyo ekuphuculeni ukusebenza kakuhle kwemveliso yeendawo zokutsibela.Umatshini wokubethelwa ochanekileyo ngesantya esiphezulu ukwinqanaba eliphezulu kulwakhiwo loyilo kwaye uphezulu kwimveliso echanekileyo. Ilungele isitampu esinesantya esiphezulu se-multi-station carbide progressive die, enokuphucula kakhulu ubomi benkonzo yokufa okuqhubekayo.
Izinto ezibethelwa yi-progressive die ikwimo yekhoyili, ngoko ke izixhobo zesitampu zanamhlanje zixhotyiswe ngezixhobo ezincedisayo ezifana ne-uncoiler kunye neleveli. Iifom zesakhiwo ezifana ne-level-adjustable feeder, njl.njl., zisetyenziswa ngokulandelelanayo kunye nesixhobo sesitampu sanamhlanje esihambelanayo.Ngenxa yenqanaba eliphezulu lokuzenzekelayo kunye nesantya esiphezulu sezixhobo zesitampu zanamhlanje, ukwenzela ukuba kuqinisekiswe ngokuzeleyo ukhuseleko lokungunda ngexesha lenkqubo yesitampu, izixhobo zesitampu zanamhlanje zixhotyiswe ngeenkqubo zokulawula umbane xa kukho iimpazamo, ezifana nokubumba kwi-mold. inkqubo yesitampu. Ukuba iphoso lenzeka phakathi, umqondiso wephutha uya kudluliselwa ngokukhawuleza kwinkqubo yokulawula umbane, kwaye inkqubo yokulawula umbane iya kuthumela umqondiso wokumisa umshicileli ngokukhawuleza.
Okwangoku, izixhobo zesitampu zanamhlanje ezisetyenziselwa isitampu sestator kunye ne-rotor core parts of motors ikakhulu ziquka: iJamani: SCHULER, Japan: AIDA high-speed punch, DOBBY high-speed punch, ISIS high-speed punch, United States ine: I-MINSTER high-speed punch, iTaiwan ine: Yingyu high-speed punch, njl.Ezi zingqimba ezichanekileyo zesantya esiphezulu zinokuchaneka okuphezulu kokutya, ukuchaneka kwe-punching kunye nokuqina komatshini, kunye nenkqubo ethembekileyo yokhuseleko lomatshini. Isantya sokubetha ngokuqhelekileyo kuluhlu lwama-200 ukuya kuma-600 amaxesha / min, olulungele ukubethelwa kwe-stator kunye ne-rotor cores yee-motor. Amashiti kunye namalungu olwakhiwo anamashiti ajikiweyo, ajikelezayo.
Kwishishini leemoto, i-stator kunye ne-rotor cores yenye yezona zinto zibalulekileyo zemoto, kwaye umgangatho wayo uchaphazela ngokuthe ngqo ukusebenza kobugcisa bemoto.Indlela yemveli yokwenza iintsimbi zentsimbi kukukhupha iziqwenga ze-stator kunye ne-rotor (iziqwenga ezikhululekileyo) kunye nokubumba okuqhelekileyo okuqhelekileyo, kwaye emva koko usebenzise i-riveting riveting, i-buckle okanye i-argon arc welding kunye nezinye iinkqubo zokwenza i-iron cores. Undoqo wentsimbi nawo kufuneka ujijelwe ngesandla ngaphandle kwe-slot ethathiweyo. I-stepper motor idinga i-stator kunye ne-rotor cores ukuba ibe neempawu ezifanayo zemagnethi kunye nobukhulu bezalathiso, kwaye i-stator core kunye ne-rotor core punching iziqwenga ziyafuneka ukujikeleza kwi-engile ethile, njengokusebenzisa iindlela zemveli. Ukuveliswa, ukusebenza okuphantsi, ukuchaneka kunzima ukuhlangabezana neemfuno zobugcisa.Ngoku ngophuhliso olukhawulezayo lwetekhnoloji yesitampu esinesantya esiphezulu, isitampu esinesantya esiphezulu se-multi-speed multi-station progressive dies sisetyenziswa ngokubanzi kumasimi eenjini kunye nezixhobo zombane ukwenza iintsimbi ezizenzekelayo ezakhiwe ngentsimbi. I-stator kunye ne-rotor iron cores nazo zinokujijwa kwaye zifakwe. Xa kuthelekiswa nokufa okuqhelekileyo, izikhululo ezininzi eziqhubela phambili zinoncedo lokuchaneka okuphezulu, ukusebenza kakuhle kwemveliso, ubomi benkonzo ende, kunye nokuchaneka okungaguquguqukiyo komgangatho wentsimbi. Okuhle, kulula ukuzenzela, kukulungele ukuveliswa kobuninzi kunye nezinye iingenelo, lukhokelo lophuhliso lokubumba okuchanekileyo kwishishini lemoto.
I-Stator kunye ne-rotor i-automatic stacking i-riveting i-progressive die ine-precision ephezulu yokuvelisa, ulwakhiwo oluphezulu, oluneemfuno eziphezulu zobuchwepheshe ze-rotary mechanism, ukubala indlela yokwahlula kunye nokhuseleko, njl njl. .Iinxalenye eziphambili ze-progressive die, i-punch kunye ne-concave die, zenziwe nge-cemented carbide materials, ezinokubethelwa ngaphezu kwe-1.5 yezigidi zezihlandlo ngexesha ngalinye umgca wokusika ubukhali, kwaye ubomi bubonke bokufa bungaphezulu kwe-120. amaxesha ezigidi.
2.2 Itekhnoloji ye-riveting ngokuzenzekelayo ye-motor stator kunye ne-rotor core
Itekhnoloji ye-automatic stacking riveting kwi-progressive die kukubeka inkqubo yoqobo yokwenza i-iron cores (punch out amaqhekeza akhululekileyo - ukulungelelanisa iziqwenga - riveting) kwiperi yokubumba ukugqiba, oko kukuthi, kwisiseko sokuqhubela phambili. die Itekhnoloji entsha yokupakisha, ukongeza kwiimfuno zemilo ye-stator, umngxuma we-shaft kwi-rotor, i-slot hole, njl., yongeza iindawo zokupakisha ezifunekayo kwi-riveting ye-stator kunye ne-rotor cores kunye nokubala. imingxuma eyahlula i-stacking riveting points. Isikhululo sokunyathela, kwaye utshintshe isikhululo sokuqala esingenanto se-stator kunye ne-rotor kwisikhululo sokupakisha se-riveting esidlala indima yokuvala kuqala, kwaye emva koko lenze iphepha ngalinye lokubhoboza lenze inkqubo yokupakisha i-riveting kunye nenkqubo yokubala yokupakisha yokwahlula umbindi wentsimbi). Ngokomzekelo, ukuba i-stator kunye ne-rotor cores kufuneka ibe ne-torsion kunye ne-rotary stacking riveting function, i-difa ephantsi ye-progressive die rotor okanye i-stator blanking station kufuneka ibe ne-twisting mechanism okanye i-rotary mechanism, kwaye indawo yokubeka i-riveting ihlala itshintsha. iqhekeza lokubethelela. Okanye ujikelezise isikhundla ukuze ufezekise lo msebenzi, ukuze uhlangabezane neemfuno zobugcisa zokugqiba ngokuzenzekelayo i-riveting ye-stacking kunye ne-rotary stacking riveting ye-punching kwi-pair of molds.
2.2.1 Inkqubo ye-auto lamination yombindi wentsimbi yile:
Punch out stacking riveting points of a certain geometric shape on the appropriate parts of the stator and rotor punching pieces. Ifom ye-stacking riveting points iboniswe kuMzobo 2. Inxalenye ephezulu ngumgodi we-concave, kwaye inxalenye engezantsi i-convex. Xa inxalenye ye-convex yeqhekeza lokubhoboza ifakwe kumngxuma we-concave weqhekeza elilandelayo lokubethelwa, "ukuphazamiseka" ngokwemvelo kuqulunqwe kwikhonkco lokuqinisa lokufa kwi-die ukufezekisa injongo yokudibanisa ngokukhawuleza, njengoko kubonisiwe kuMfanekiso. 3.Inkqubo yokwenza i-iron core kwi-mold kukwenza inxalenye ye-convex ye-stacking riveting point of the upper sheet overlap kunye ne-concave hole position ye-stacking riveting point of the lower sheet ngokuchanekileyo kwi-punching blanking station. Xa uxinzelelo lwe-punch lusetyenzisiwe, ophantsi usebenzisa amandla okusabela okwenziwa yi-friction phakathi kwemilo yayo kunye nodonga lokufa ukwenza iziqwenga ezibini ze-stack riveted.
2.2.2 Indlela yokulawula ukutyeba kwe-core lamination yile:
Xa inani le-iron cores ligqitywe kwangaphambili, bhoboza amanqaku e-riveting e-stacking kwisiqwenga sokugqibela se-iron, ukuze i-iron cores ihlulwe ngokwenani elimiselweyo lamaqhekeza, njengoko kubonisiwe kwi-Figure 4.Isixhobo sokubala ngokuzenzekelayo kunye nokwahlula sicwangciswe kwisakhiwo sokubumba.
Kukho i-plate-pulling mechanism kwi-counter punch, i-plate-pulling iqhutywa yi-cylinder, isenzo se-cylinder silawulwa yi-valve ye-solenoid, kwaye i-valve ye-solenoid isebenza ngokwemiyalelo ekhutshwe yibhokisi yokulawula.Umqondiso we-stroke nganye ye-punch igalelo kwibhokisi yokulawula. Xa inani elibekiweyo leenqununu libethelwa, ibhokisi yokulawula iya kuthumela umqondiso, nge-valve ye-solenoid kunye ne-cylinder yomoya, iplate yokupompa iya kuhamba, ukwenzela ukuba i-punch yokubala inokufezekisa injongo yokubala ukuhlukana. Oko kukuthi, injongo yokubetha umgodi wokulinganisa kunye nokungabetheli umngxuma wokulinganisa ifunyenwe kwi-stacking riveting point of the punching piece.Ubunzima be-lamination yentsimbi yentsimbi bunokusekwa nguwe.Ukongezelela, umngxuma we-shaft wezinye ii-rotor cores kufuneka zibethelwe kwi-2-stage okanye i-3-stage-stage shoulder countersunk imingxuma ngenxa yeemfuno zesakhiwo senkxaso.
2.2.3 Kukho iindidi ezimbini ze-core stack riveting structures:
Eyokuqala luhlobo oluvaliweyo olusondeleyo, oko kukuthi, iintsimbi zeqela le-riveting ezipakishweyo azidingi ukunyanzeliswa ngaphandle kwesikhunta, kwaye amandla okudibanisa i-riveting egciniweyo yentsimbi engundoqo inokufezekiswa emva kokuba isikhunta sikhululwe. .Uhlobo lwesibini luhlobo lwe-semi-close stacking. Kukho i-gap phakathi kwe-riveted iron core punches xa kufa kukhululwe, kwaye uxinzelelo olongezelelweyo luyafuneka ukuze kuqinisekiswe amandla okudibanisa.
2.2.4 Ubume kunye nobungakanani be-iron core stack riveting:
Ukukhethwa kwesikhundla se-stacking riveting point of the iron core kufuneka kunqunywe ngokwemilo yejometri yesiqwenga sokubetha. Kwangaxeshanye, kuthathelwa ingqalelo ukusebenza kwe-electromagnetic kunye neemfuno zokusetyenziswa kwemoto, ukungunda kufuneka kuthathelwe ingqalelo ukuba indawo yepunch kunye nokufakwa kokufa kwendawo yokupakisha i-riveting point inokuphazamiseka kunye nokuwa. Ingxaki yamandla yomgama phakathi kwendawo yomngxuma wepunch kunye nomda we-stack ehambelana ne-riveting ejector pin.Ukuhanjiswa kwamanqaku e-riveting afakwe kwi-core core kufuneka kube yi-symmetrical kunye neyunifomu. Inani kunye nobukhulu beendawo ezifakwe kwi-riveting kufuneka zigqitywe ngokuhambelana namandla afunekayo okudibanisa phakathi kweentsimbi zentsimbi, kwaye inkqubo yokuvelisa i-mold kufuneka ithathelwe ingqalelo.Ngokomzekelo, ukuba kukho i-angle-angle enkulu ye-rotary stacking riveting phakathi kweentsimbi ezingundoqo zentsimbi, iimfuno ezilinganayo zokwahlula kwiindawo zokubeka i-riveting kufuneka ziqwalaselwe.Njengoko kubonisiwe kuMfanekiso 8.
2.2.5 Ijometri yendawo yokupakisha engundoqo yile:
(a) Indawo ye-Cylindrical stacked riveting point, efanelekileyo kwisakhiwo esisondeleleneyo sombindi wentsimbi;
(b) Indawo yokupakisha emile okwe-V, ephawulwa ngamandla aphezulu oqhagamshelo phakathi kweengqimba ezingundoqo zentsimbi, kwaye ifanelekile kwisakhiwo esisondeleleneyo kunye nesakhiwo se-semi-close-stacked sombindi wentsimbi;
(c) Indawo yokurhoxa emile okwe-L, imilo yendawo yokuqhotsa isetyenziswa ngokubanzi kwi-skew riveting ye-rotor core ye-AC motor, kwaye ifanelekile kwisakhiwo esisondeleleneyo sombindi wentsimbi;
2.2.6 Uphazamiseko lweendawo zokupakisha:
Amandla okudibanisa i-core stacking riveting inxulumene nokuphazamiseka kwe-stacking riveting point. Njengoko kubonisiwe kuMzobo we-10, umahluko phakathi kwedayimitha yangaphandle ye-D yomphathi we-riveting point kunye ne-diameter yangaphakathi d (oko kukuthi, isixa sokuphazamiseka) kumiselwa ngokubethelwa kunye nokupakishwa. I-gap edge edge phakathi kwe-punch kunye nokufa kwi-riveting point inqunywe, ngoko ukukhetha i-gap efanelekileyo yinxalenye ebalulekileyo yokuqinisekisa amandla e-core stacking riveting kunye nobunzima bokubeka i-riveting.
2.3 Indlela yeNdibano ye-riveting ngokuzenzekelayo ye-stator kunye ne-rotor cores yeemoto
3.3.1 I-riveting ye-stacking ethe ngqo: kwi-rotor blanking okanye i-stator blanking step ye-pair of progressive dies, i-punching piece piece ngqo kwi-blanking die, xa i-punching piece ifakwe phantsi kwe-die and die Xa ngaphakathi kwindandatho yokuqinisa, iziqwenga zokubethelwa ziqiniswe kunye ngamalungu aphumayo e-stacking riveting kwisiqwenga ngasinye sokubetha.
3.3.2 Ukupakishwa kwe-riveting nge-skew: jikelisa i-engile encinci phakathi kweqhekeza ngalinye lokubhoboza kwi-iron core uze ubeke i-riveting. Le ndlela yokupakisha i-riveting isetyenziswa ngokubanzi kwi-rotor core ye-AC motor.Inkqubo yokubethelwa kukuba emva kwe-punch nganye yomatshini wokubhoboza (oko kukuthi, emva kokuba isiqwenga sokubetha sibethelwe kwi-blanking die), kwi-rotor blanking step ye-progressive die, i-rotor ivala ukufa, iqinisa i-ring kwaye ijikeleze. Isixhobo esijikelezayo esakhiwe ngumkhono sijikeleza i-engile encinci, kwaye isixa sokujikeleza sinokutshintshwa kwaye silungelelaniswe, oko kukuthi, emva kokuba iqhekeza lokubethelwa libethelwe, lifakwe kwaye lihlanjululwe kumbindi wentsimbi, kwaye emva koko umbindi wentsimbi kwi-rotary. isixhobo sijikeleziswa nge-engile encinci.
3.3.3 Ukugoqa i-riveting kunye ne-rotary: Iqhekeza ngalinye lokubhoboza kwi-iron core kufuneka lijikelezwe kwi-angle ecacisiweyo (ngokuqhelekileyo i-angle enkulu) kwaye emva koko i-riveting. I-angle yokujikeleza phakathi kwamaqhekeza okubhobhoza idla ngokuba yi-45 °, 60 °, 72 °, 90 °, 120 °, 180 ° kunye nezinye iifom zokujikeleza ezinkulu, le ndlela yokupakisha i-riveting inokubuyekeza impazamo yokuqokelela imfumba ebangelwa bubunzima obungalinganiyo. yezinto ezibethelweyo kunye nokuphucula iimpawu zemagneti zemoto.Inkqubo yokubethelwa kukuba emva kwe-punch nganye yomatshini wokubhoboza (oko kukuthi, emva kokuba isiqwenga sokubetha sibethelwe kwi-blanking die), kwinqanaba elingenanto le-progressive die, liqulunqwe ngokufa okungenanto, i-ringening ring and a umkhono ojikelezayo. Isixhobo esijikelezayo sijikeleza i-angle echaziweyo, kwaye i-angle echaziweyo yokujikeleza nganye kufuneka ichaneke.Oko kukuthi, emva kokuba iqhekeza lokubethelwa likhutshwe, lifakwe kwaye lihlanjululwe kumbindi wentsimbi, emva koko umbindi wentsimbi okwisixhobo esijikelezayo ujikeleziswa nge-engile emiselwe kwangaphambili.Ukujikeleza apha yinkqubo yokubhoboza esekelwe kwinani lamanqaku okukhwela kwiqhekeza ngalinye.Kukho iifom ezimbini zesakhiwo sokuqhuba ukujikeleza kwesixhobo esijikelezayo kwi-mold; enye kukujikeleza okudluliswa yintshukumo yecrankshaft yesantya esiphezulu, esiqhuba isixhobo sokuqhuba irotary ngokusebenzisa amalunga endalo yonke, iiflange ezidibanisayo kunye nokudityaniswa, emva koko isixhobo esijikelezayo siqhuba isikhunta. Isixhobo esijikelezayo ngaphakathi siyajikeleza.
2.3.4 Ukupakishwa kwe-riveting kunye ne-rotary twist: Iqhekeza ngalinye lokubhoboza kumbindi wentsimbi kufuneka lijikelezwe nge-engile echaziweyo kunye ne-engile encinci ephothiweyo (ngokubanzi i-engile enkulu + i-engile encinci) kwaye emva koko i-riveting ehlanganisiweyo. Indlela ye-riveting isetyenziselwa ukumila kwentsimbi engundoqo yentsimbi isetyhula, ukujikeleza okukhulu kusetyenziselwa ukubuyisela impazamo yokupakisha okubangelwa bubunzima obungalinganiyo bezinto ezibethelweyo, kwaye i-angle encinci ye-torsion kukujikeleza okufunekayo ekusebenzeni kwesixhobo. Undoqo wentsimbi ye-AC.Inkqubo yokugqobhoza iyafana nenkqubo yokungqinga yangaphambili, ngaphandle kokuba i-engile yokujikeleza inkulu kwaye ayiyonani elipheleleyo.Okwangoku, ifom yesakhiwo esiqhelekileyo sokuqhuba ukujikeleza kwesixhobo esijikelezayo kwi-mold iqhutywe yi-servo motor (idinga umlawuli okhethekileyo wombane).
3.4 Inkqubo yokuphunyezwa kwentshukumo ejikelezayo nejikelezayo
Itekhnoloji yeSitampu yale mihla yeMotor Stator kunye neRotor Iron Core Parts
3.5 Indlela yokhuseleko olujikelezayo
Ekubeni ukufa progressive ngenqindi kumatshini ngenqindi ngesantya esiphezulu, ngenxa yesakhiwo ejikelezayo kufa nge-engile enkulu, ukuba imilo engenanto stator kunye rotor ayikho isangqa, kodwa isikwere okanye imilo ekhethekileyo ngezinyo. imilo, ukwenzela ukuba kuqinisekiswe ukuba ngamnye Isikhundla apho i-difa yesibini ye-blanking ijikeleza kwaye ihlala ichanekile ukuqinisekisa ukhuseleko lwe-punch engenanto kunye neendawo zokufa. Indlela yokhuseleko ejikelezayo kufuneka ibonelelwe kwi-progressive die.Iifom zeendlela zokhuseleko lokubulala zezi: ukhuseleko lomatshini kunye nokhuseleko lombane.
3.6 Iimpawu zesakhiwo sezitampu zanamhlanje zifa kwi-motor stator kunye ne-rotor cores
Iimpawu eziphambili zolwakhiwo oluqhubekayo lokufa kwi-stator kunye ne-rotor core yemoto zezi:
1. I-mold ithatha isakhiwo sesikhokelo esiphindwe kabini, oko kukuthi, iziseko eziphezulu kunye nezisezantsi zikhokelwa zizithuba ezingaphezu kwezine ezinkulu zesikhokelo sohlobo lwebhola, kunye nesixhobo ngasinye sokukhupha kunye neziseko eziphezulu kunye nezisezantsi zokubumba zikhokelwa zizithuba ezine zesikhokelo ezincinci. ukuqinisekisa ukuchaneka kwesikhokelo esithembekileyo sobumba;
2. Ukususela kwiingcamango zobugcisa bokuvelisa, ukuvavanywa, ukugcinwa kunye nokudibanisa, iphepha lokubumba lithatha ibhloko eninzi kunye nezakhiwo ezidibeneyo;
3. Ukongeza kwizakhiwo eziqhelekileyo zokufa okuqhubekayo, njengenkqubo yesikhokelo, inkqubo yokukhupha (ebandakanya umzimba we-stripper kunye nohlobo lwe-stripper), inkqubo yesikhokelo sezinto eziphathekayo kunye nenkqubo yokhuseleko (isixhobo sokufumanisa i-misfeed), kukho Isakhiwo esikhethekileyo i-progressive die of the motor iron core: ezifana nesixhobo sokubala kunye nokwahlula i-lamination ezenzekelayo yombindi wentsimbi (oko kukuthi, isixhobo sokutsala ipleyiti yolwakhiwo), i-riveting point structure yombindi wentsimbi ehlatyiweyo, i-ejector pin structure intsimbi yentsimbi yokuvala kunye ne-riveting point, i-punching piece Ukuqinisa isakhiwo, ukuguqula okanye ukuguqula isixhobo, isixhobo sokukhusela ukujika okukhulu, njl njl.
4. Ekubeni iindawo eziphambili ze-progressive die zisetyenziswa ngokuqhelekileyo ii-alloys ezinzima kwi-punch kunye nokufa, ngokuqwalasela iimpawu zokucubungula kunye nexabiso lezinto eziphathekayo, i-punch ithatha i-plate-type fixed structure, kwaye i-cavity ithatha isakhiwo se-mosaic. , elungele ukuhlanganisana. kunye nokutshintshwa.
3. Ubume kunye nophuhliso lwetekhnoloji ye-die yanamhlanje ye-stator kunye ne-rotor cores yeemoto
Itekhnoloji yeSitampu yale mihla yeMotor Stator kunye neRotor Iron Core Parts
Okwangoku, itekhnoloji yesitampu yanamhlanje ye-stator kunye ne-rotor core yemoto yelizwe lam ibonakaliswa ikakhulu kule miba ilandelayo, kwaye uyilo lwayo kunye nenqanaba lokuvelisa lisondele kwinqanaba lobugcisa lokubumba okufanayo kwangaphandle:
1. Isakhiwo esipheleleyo se-motor stator kunye ne-rotor iron core progressive die (kubandakanywa nesixhobo sesikhokelo esiphindwe kabini, isixhobo sokukhulula, isixhobo sesikhokelo sezinto eziphathekayo, isixhobo sesikhokelo, isixhobo sokukhawulelana, isixhobo sokufumanisa ukhuseleko, njl.);
2. Uhlobo lwesakhiwo sentsimbi engundoqo yokupakisha indawo yokubeka;
3. Ukufa okuqhubekayo kuxhotyiswe ngeteknoloji ye-riveting ezenzekelayo, i-skewing kunye neteknoloji ejikelezayo;
4. Ukuchaneka kwe-dimensional kunye ne-core fastness ye-core yentsimbi ephothiweyo;
5. Ukuchaneka kokwenziwa kunye nokuchaneka kwe-inlay kwamalungu aphambili kwi-progressive die;
6. Iqondo lokukhethwa kwamalungu asemgangathweni kwi-mold;
7. Ukukhethwa kwezinto eziphathekayo kwiindawo eziphambili kwi-mold;
8. Izixhobo zokusebenza kwiindawo eziphambili zokubumba.
Ngophuhliso oluqhubekayo lweentlobo zeemoto, ukusungula izinto ezintsha kunye nohlaziyo lwenkqubo yokuhlanganisa, iimfuno zokuchaneka kombindi wentsimbi ziya zinyukela phezulu, nto leyo ebeka phambili iimfuno zobugcisa eziphezulu zokufa okuqhubekayo kombindi wentsimbi yemoto. Indlela yophuhliso yile:
1. Ukuveliswa kwesakhiwo se-die kufuneka kube ngumxholo ophambili wokuphuhliswa kweteknoloji ye-die yanamhlanje ye-motor stator kunye ne-rotor cores;
2. Inqanaba elipheleleyo le-mold liphuhliswa kwicala le-ultra-high precision kunye neteknoloji ephezulu;
3. Ukuphuhliswa okutsha kwe-motor stator kunye ne-rotor iron core kunye neteknoloji enkulu yokubulala kunye ne-twisted oblique riveting;
4. I-stamping die ye-stator kunye ne-rotor core ye-motor iphuhlisa kwicala le-teknoloji ye-stamping kunye ne-layouts ezininzi, akukho mida edibeneyo, kunye neengqungquthela ezingaphantsi;
5. Ngophuhliso oluqhubekayo lwetekhnoloji ye-high-speed precision punching, isikhunta kufuneka silungele iimfuno zesantya esiphezulu sokubetha.
4 Isiphelo
Ukongeza, kufuneka kubonwe ukuba ukongeza kwizixhobo zale mihla zokuvelisa, oko kukuthi, izixhobo zoomatshini bokuchaneka, isitampu sanamhlanje siyafa ukuyila kunye nokuvelisa i-motor stator kunye ne-rotor cores kufuneka kwakhona ibe neqela labasebenzi abanamava kuyilo kunye nabasebenzi bokwenza. Oku kukwenziwa kokungunda okuchanekileyo. isitixo.Ngokwenziwa kwamanye amazwe kushishino lokuvelisa, ishishini lokungunda lelizwe lam lihambelana ngokukhawuleza nemigangatho yamazwe ngamazwe, ukuphucula ubuchule beemveliso zomngundo luphawu olungenakuphepheka kuphuhliso loshishino lokuvelisa ukungunda, ngakumbi kuphuhliso lwanamhlanje olukhawulezayo lobugcisa besitampu bale mihla, ukuphucuka komgangatho wobugcisa. ye-motor stator kunye ne-rotor core parts Itekhnoloji yeStamping iya kusetyenziswa ngokubanzi.
Ixesha lokuposa: Jul-05-2022